一、Φ70-Φ95 Machine details
The set is divided into four parts: chain bending machine, welding machine, burring machine and rotary chain conveying machine. Each part is equipped with independent electrical control and hydraulic drive system, water cooling system, centralized lubrication system, the chain braiding machine also includes 1000KW intermediate frequency heating power supply and induction heater, bar automatic lifting, mechanical arm feeding, hot material automatic conveying device.
1、DLBBL-80-3 bending machine:
list:1000KW heat machine(IGBT)、bending machine、PLCpower cotrol、Hydraulic system, automatic feeding and feeding device.
(1)The machine is made up of casting parts, forgings and structural parts. The main part is made of 35# cast steel and cast as a whole.
(2)This machine is suitable for circular chain and compact chain. After heating the rod, it adopts one-time forming chain braided mode. The core mould is composed of upper and lower parts, the lower core mould is fixed, and the upper core mould can be moved, which can be moved horizontally under the push of hydraulic cylinder。
(3)Φ70-Φ95Chain configuration heating furnace 3.6 meters long, 2pcs
(4) Intermediate frequency heating furnace can be used for chain carbon steel and stainless steel material heating, with temperature measuring device (sensor and display), can
According to the need to set the constant temperature control mode, the discharging mode is rod series mode.
5)details:
item | details | unit |
MAX BENDING SIZE | Φ95 | MM |
Hydraulic system rated working pressure | 15 | MPa |
Maximum working pressure | 25 | MPa |
Diameter of main cylinder of chain braiding machine | Φ300X450 | mm |
Diameter of auxiliary cylinder of chain braiding machine | Φ220X320X2 | mm |
Bending machine Core drive cylinder diameter | Φ125X240 | mm |
Chain bending machine limit cylinder diameter | Φ100X160 | mm |
Bending machine Locate cylinder diameter | Φ125X300 | mm |
Diameter of oil cylinder | Φ150X300 | mm |
Bar heating temperature | 550-650 | ℃ |
Medium frequency power | 1000 (IGBT) | KW |
Inductor length | 3.6 | m |
Automatic feed of rods | Hydraulic motor manipulator | |
Tank volume | 1000 | L |
Motor power | 37 | KW |
Solenoid valve size | Φ16 | MM |
Electric control system | PLC (OMRON) | |
Cooling way | water | |
Cooling water consumption | 120 | L/Min |
The number of operations | 1 | per |
Weight | 11800 | kg |
The total weight of bending machine (including main engine, pipeline, hydraulic pump station, electric control cabinet, feeder, feeder, intermediate frequency furnace) weighs about 15800 kg。 |
2、DLUNY-800B-SF3 Flash butt welding machine :
Including: main engine, hydraulic servo pump station, electric control system
(1)Butt welding is made of: Lathe bed, left vertical clamp seat, slide, clamp, right vertical, slide, jigs, regulating dovetail, pendulum jaw distance to the agency, lift a worm rod lock mechanism, clamping cylinder, send into a upsetting cylinder, eccentric adjusting mechanism, lubrication system, electric control system, welding of the main transformer, secondary bus circuit, water cooling system, hydraulic system. In order to prevent the pump station oil tank rust pollution servo valve, so the use of stainless steel structure。
(2) The copper clamp is buckled, the cooling water channel is below the copper electrode, and the small electrode is fixed on it for easy disassembly.
(3) Electrical control: a closed-loop control system composed of PLC+ industrial computer + hydraulic servo control system. There are two ways to preheat, one is according to the set parameters, the number of preheat is random change, the other is fixed according to the set number of preheat. Welding parameters such as firing speed, firing length, preheating times, contact time, drawback distance, welding voltage, forging quantity, forging speed, etc., can be digitally adjusted and stored. Welding parameters (current, displacement) can be dynamically displayed in real time, and equipped with a printer, can be printed for data analysis.
(4)Welding machine Details
Details | Details | Unit |
Rated secondary voltage | V2=10.47V 7.85V Grade2 | |
The welding power | 400X2 | KVA |
Load duration | 50% | |
Secondary voltage regulation | SCRphase shift stepless voltage regulation | |
Maximum welding diameter | Φ95 | mm |
Minimum welding diameter | Φ65 | mm |
Feed cylinder (inside diameter) | Φ260 | mm |
Clamping cylinder (inside diameter) | Φ280 | mm |
Maximum forging force | 800 | KN |
Maximum clamping force | 1200 | KN |
Rated feed pressure | 15 | MPa |
Rated clamping pressure | 20 | MPa |
Motor power | 30 | KW |
Cooling water flow | 120 | L/min |
The work efficiency | 1.5-2LINK(Φ70) | min |
WEIGHT | 11000 | kg |
The weight of the whole set of welding machine (including main machine, pipe, hydraulic pump station, electric control cabinet, transformer, secondary copper belt, etc.) is about 14000 kg. |
3、QCS-80 Burring machine:
Machine list:Main engine, hydraulic pump station, electric control system。
(1) The model adopts four-column structure design, the main body and tool holder are made of 35# cast steel, cast as a whole, the four columns are made of 40Cr steel after quenching and quenching, the surface is chrome plated, and the tool holder is inset with tin bronze to improve the service life. Column and tool rest seat slide to move vertically, tool rest and tool rest seat move horizontally in dovetail type guide rail, when the tool rest seat moves to the set position in the horizontal direction, the blade in the tool rest seat is driven by the vertical direction of the oil cylinder to complete the piercing function.
Considering the mining compact chain manufacturing process, there is space left under the puncture clamp membrane, both circular chain and compact chain can be used。
(2)Details:
Items | details | Unit |
Minimum removal link diameter | Φ60 | MM |
Maximum removal link diameter | Φ95 | MM |
To stab the direction | vertical | |
cylinder diameter | Φ220X300X2 | MM |
The tool rest pushes the cylinder | Φ100X240 | MM |
Clamp cylinder diameter | Φ250X280 | MM |
Number of cylinders | 4 | 只 |
Hydraulic system rated working pressure | 15 | MPa |
Motor power | 30 | KW |
Tank volume | 600 | L |
Cooling way | Water | |
Cooling water consumption | 100 | L/MIN |
Integral lubrication mode | Centralized lubrication | |
Weight | 8000 | Kg |
The weight of the complete set of pricking machine (including main engine, pipe, hydraulic pump station, electric control cabinet, pricking fixture, etc.) is about 9000 kg |
4、DLBSL-80-1 Rotate machine
LIST:Main engine, hydraulic pump station, electric control system。
(1)The machine is redesigned and developed on the basis of the original anchor chain no. 7 machine. It has strong bearing capacity, flexible rotation and good braking effect。
The main body base is made of 35# cast steel, which is cast in two parts. The bottom is a fixed seat, which is fixed on the concrete foundation. Eight anchor bolts are embedded in the concrete foundation, which are provided to the demander in advance by the supplier. The driving mode is hydraulic drive, using low speed and high torque hydraulic motor, driven by the small gear gear rotation, and has hydraulic brake function, accurate positioning。
Fan plate plus 200 height edge, fan plate support using H section steel( Ratating machine and Parallel to the ground
Machine Details
Item | Details | Unit |
Maximum working pressure | 15 | MPa |
Drive power | Hydraulic motor | |
Pallet bearing capacity | 20000 | kg |
PLATE Diameter | 5300 | mm |
HEIGHT | 3300 | mm |
Arm span | 7200 | mm |
Motor power | 22 | kw |
Electrical control | PLC (OMRON ) | |
Weight | 17800 | kg |
Close to switch limit, power indicated | ||
Counter indication, slip ring, brush on | ||
The complete set weight of rotary chain conveyor (including main engine, pipeline, hydraulic pump station, electric control system, etc.) is about 19000 kg. |
PIN add machine
Pin add machine mainly completes the process of anchor chain press file, simple operation, easy to use, the whole machine is composed of bed, movable mold seat, fixed mold seat, chain positioning seat, electric control system.
The machine is made of welded structural parts and processed by integral tempering, with auxiliary guidance and limit control。
Details:
Item | Details | Unit |
PIN SIZE(Anchor chain) | Φ70-Φ95 | MM |
Diameter of main cylinder | Φ500x400 | MM |
Hydraulic system rated working pressure | 20 | Mpa |
Maximum working pressure of hydraulic system | 25 | Mpa |
Maximum extrusion pressure | 4900 | KN |
Tank volume | 800 | L |
Motor power | 55 | KW |
Cooling way | Water | |
Cooling water consumption | 160 | L/Min |
Weight | 8500 | Kg |
PIN add machine total weight(Including main engine, hydraulic pump station, electric control system)10000kg |