Anchor chain /Mining chain machine
DLJZ-800
DLJZ-800

DLJZ-800

Product Parameters:

一、Φ70-Φ95 Machine details

The set is divided into four parts: chain bending machine, welding machine, burring machine and rotary chain conveying machine. Each part is equipped with independent electrical control and hydraulic drive system, water cooling system, centralized lubrication system, the chain braiding machine also includes 1000KW intermediate frequency heating power supply and induction heater, bar automatic lifting, mechanical arm feeding, hot material automatic conveying device.

1、DLBBL-80-3 bending machine:

list:1000KW heat machine(IGBT)、bending machine、PLCpower cotrol、Hydraulic system, automatic feeding and feeding device.

  (1)The machine is made up of casting parts, forgings and structural parts. The main part is made of 35# cast steel and cast as a whole.

(2)This machine is suitable for circular chain and compact chain. After heating the rod, it adopts one-time forming chain braided mode. The core mould is composed of upper and lower parts, the lower core mould is fixed, and the upper core mould can be moved, which can be moved horizontally under the push of hydraulic cylinder。

(3)Φ70-Φ95Chain configuration heating furnace 3.6 meters long, 2pcs

(4) Intermediate frequency heating furnace can be used for chain carbon steel and stainless steel material heating, with temperature measuring device (sensor and display), can

According to the need to set the constant temperature control mode, the discharging mode is rod series mode.

 

 

5)details:

item

details

unit

MAX BENDING SIZE

Φ95

MM

Hydraulic system rated working pressure

15

MPa

Maximum working pressure

25

MPa

Diameter of main cylinder of chain braiding machine

Φ300X450

mm

Diameter of auxiliary cylinder of chain braiding machine

Φ220X320X2

mm

Bending machine Core drive cylinder diameter

Φ125X240

mm

Chain bending machine limit cylinder diameter

Φ100X160

mm

Bending machine Locate cylinder diameter

Φ125X300

mm

Diameter of oil cylinder

Φ150X300

mm

Bar heating temperature

550-650

Medium frequency power

1000 (IGBT)

KW

Inductor length

3.6

m

Automatic feed of rods

Hydraulic motor manipulator


Tank volume

1000

L

Motor power

37

KW

Solenoid valve size

Φ16

MM

Electric control system

PLC (OMRON)


Cooling way

water


Cooling water consumption

120

L/Min

The number of operations

1

per

Weight

11800

kg

The total weight of bending machine (including main engine, pipeline, hydraulic pump station, electric control cabinet, feeder, feeder, intermediate frequency furnace) weighs about 15800 kg。

 

2、DLUNY-800B-SF3  Flash butt welding machine : 

Including: main engine, hydraulic servo pump station, electric control system

(1)Butt welding is made of: Lathe bed, left vertical clamp seat, slide, clamp, right vertical, slide, jigs, regulating dovetail, pendulum jaw distance to the agency, lift a worm rod lock mechanism, clamping cylinder, send into a upsetting cylinder, eccentric adjusting mechanism, lubrication system, electric control system, welding of the main transformer, secondary bus circuit, water cooling system, hydraulic system. In order to prevent the pump station oil tank rust pollution servo valve, so the use of stainless steel structure。

(2) The copper clamp is buckled, the cooling water channel is below the copper electrode, and the small electrode is fixed on it for easy disassembly.
(3) Electrical control: a closed-loop control system composed of PLC+ industrial computer + hydraulic servo control system. There are two ways to preheat, one is according to the set parameters, the number of preheat is random change, the other is fixed according to the set number of preheat. Welding parameters such as firing speed, firing length, preheating times, contact time, drawback distance, welding voltage, forging quantity, forging speed, etc., can be digitally adjusted and stored. Welding parameters (current, displacement) can be dynamically displayed in real time, and equipped with a printer, can be printed for data analysis.

 

 

(4)Welding machine Details

Details

Details

Unit

Rated secondary voltage

V2=10.47V  7.85V  Grade2   


The welding power

400X2

KVA

Load duration

50%


Secondary voltage regulation

SCRphase shift stepless voltage regulation


Maximum welding diameter

Φ95

mm

Minimum welding diameter

Φ65

mm

Feed cylinder (inside diameter)

Φ260

mm

Clamping cylinder (inside diameter)

Φ280

mm

Maximum forging force

800

KN

Maximum clamping force

1200

KN

Rated feed pressure

15

MPa

Rated clamping pressure

20

MPa

Motor power

30

KW

Cooling water flow

120

L/min

The work efficiency

1.5-2LINK(Φ70)

min

WEIGHT

11000

kg

The weight of the whole set of welding machine (including main machine, pipe, hydraulic pump station, electric control cabinet, transformer, secondary copper belt, etc.) is about 14000 kg.

 

 

3、QCS-80 Burring machine:

    Machine list:Main engine, hydraulic pump station, electric control system。    

(1) The model adopts four-column structure design, the main body and tool holder are made of 35# cast steel, cast as a whole, the four columns are made of 40Cr steel after quenching and quenching, the surface is chrome plated, and the tool holder is inset with tin bronze to improve the service life. Column and tool rest seat slide to move vertically, tool rest and tool rest seat move horizontally in dovetail type guide rail, when the tool rest seat moves to the set position in the horizontal direction, the blade in the tool rest seat is driven by the vertical direction of the oil cylinder to complete the piercing function.

 

Considering the mining compact chain manufacturing process, there is space left under the puncture clamp membrane, both circular chain and compact chain can be used。

   (2)Details:  

  Items

details

Unit

Minimum removal link diameter

Φ60

MM

Maximum removal link diameter

Φ95

MM

To stab the direction

vertical


cylinder diameter

Φ220X300X2

MM

The tool rest pushes the cylinder

Φ100X240

MM

Clamp cylinder diameter

Φ250X280

MM

Number of cylinders

4

Hydraulic system rated working pressure

15

MPa

Motor power

30

KW

Tank volume

600

L

Cooling way

Water


Cooling water consumption

100

L/MIN

Integral lubrication mode

Centralized lubrication


Weight

8000

Kg

The weight of the complete set of pricking machine (including main engine, pipe, hydraulic pump station, electric control cabinet, pricking fixture, etc.) is about 9000 kg

 

4、DLBSL-80-1 Rotate machine

LIST:Main engine, hydraulic pump station, electric control system。     

   (1)The machine is redesigned and developed on the basis of the original anchor chain no. 7 machine. It has strong bearing capacity, flexible rotation and good braking effect。

The main body base is made of 35# cast steel, which is cast in two parts. The bottom is a fixed seat, which is fixed on the concrete foundation. Eight anchor bolts are embedded in the concrete foundation, which are provided to the demander in advance by the supplier. The driving mode is hydraulic drive, using low speed and high torque hydraulic motor, driven by the small gear gear rotation, and has hydraulic brake function, accurate positioning。

     Fan plate plus 200 height edge, fan plate support using H section steel(  Ratating machine and Parallel to the ground

Machine Details

Item

Details

Unit

Maximum working pressure

15

MPa

Drive power

Hydraulic motor


Pallet bearing capacity

20000

kg

PLATE Diameter

5300

mm

HEIGHT

3300

mm

Arm span

7200

mm

Motor power

22

kw

Electrical control

PLC (OMRON )


Weight

17800

kg


Close to switch limit, power indicated



Counter indication, slip ring, brush on


The complete set weight of rotary chain conveyor (including main engine, pipeline, hydraulic pump station, electric control system, etc.) is about 19000 kg.

 

 PIN add machine

  Pin add  machine mainly completes the process of anchor chain press file, simple operation, easy to use, the whole machine is composed of bed, movable mold seat, fixed mold seat, chain positioning seat, electric control system.

The machine is made of welded structural parts and processed by integral tempering, with auxiliary guidance and limit control。

Details:

Item

Details

Unit

PIN SIZE(Anchor chain)

Φ70-Φ95

MM

Diameter of main cylinder

Φ500x400

MM

Hydraulic system rated working pressure

20

Mpa

Maximum working pressure of hydraulic system

25

Mpa

Maximum extrusion pressure

4900

KN

Tank volume

800

L

                       Motor power

55

KW

Cooling way

Water


Cooling water consumption

160

L/Min

Weight

8500

Kg

PIN add machine total weight(Including main engine, hydraulic pump station, electric control system)10000kg


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